Note. The procedure describes only the points used in the adjustment. The rear doors of the station wagon type have special features. but the method of their installation does not differ from the method of installation on the basic version.
Note. To access the details of fastening the hinges on the rack, you must remove:
- B-pillar bottom trim:
- partially seat belt.
Operations before adjustment
Install the door on the car (together with an assistant). Install all mounting bolts, but do not tighten them.
Note. Before the final installation, it is necessary to restore the tightness between the B-pillar and the hinges using sealing mastic.
Adjusting the position of the rear door relative to the front door and rear fender panel (in the central part)
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Ensure edge alignment, gaps and mating in Zones 1 and V (bolts A and B hinges).
Note. Access to the mounting bolts of the hinges on the A-pillar side is provided from the inside (see picture).
Adjusting the position of the rear door relative to the front door and rear fender panel (in the lower part
Ensure edge alignment, gaps and mating in zones 2 and 21 (bolts A and B hinges).
Adjusting the position of the rear door relative to the front door and rear fender panel (on the rack)
Ensure proper gaps and mating in zones 3 and 31 (bolts A and B hinges).
Check adjustments.
Tighten the fasteners in this position.
Note. To adjust the protrusion of the door (OY) it is possible, if necessary, to expand the hinge holes on the side of the door frame to a diameter of 0.12 mm.
Note. If cutting and stripping to the metal of the panels was carried out, then before painting it is necessary to restore the anti-corrosion coating.
Anti-corrosion treatment should be carried out using the following materials: Phosphate-containing primer, thinner, primer (maxima).
Adjusting the position of the rear door relative to the rear key panel
Provide interfaces in zones 1, 2 and 3 (bolt From lock retainer).
During this operation, friction is eliminated when normally non-contacting surfaces come into contact and the door is tightly closed.
This adjustment should not affect the perimeter clearances previously adjusted.
Check adjustment.
Tighten the fasteners in this position.